Thermal Gap Fillers
The ID Group provides reliable and efficient thermal gap fillers, available in both pad and sheet forms, to meet diverse thermal management needs. These materials effectively fill air gaps between heat-generating components and heat sinks, improving heat transfer and overall system reliability. As part of our offering, The ID Group also provide its customers with die-cutting services to deliver custom shapes that fit your specific applications.
Key Features of Our Thermal Gap Fillers
The ID Group offers thermal gap fillers from well-known brands such as Tech-Etch. Engineered to perform in demanding applications, our products come with many valuable features, including:
- Thermal conductivity ranges from 1.0 to 6.0 W/mK for versatile heat transfer solutions
- Operating temperature range of –50°C to +200°C for use in extreme environments
- Available in multiple thicknesses (0.5mm to 5mm) and custom die-cut shapes
- UL 94 V‑0 flame rating for compliance in safety-critical applications
- RoHS-compliant materials to support environmentally conscious designs
- Self-tacking or adhesive-backed options for easy installation
- Excellent compressibility and softness to minimize stress on delicate components
- Fast lead times for prototyping and production
- Custom die-cut shapes and sizes for precise integration
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Applications We Support
Our thermal fill products provide a practical solution for challenging thermal designs. They prove invaluable in many applications requiring exceptional cooling performance.
- Consumer Electronics: Microprocessors, integrated circuits, and mobile devices
- Automotive: Battery packs, power modules, and EV charging systems
- Telecommunications: Base stations, network equipment, and infrastructure
- Lighting: LEDs and other high-output systems
- Medical Devices: Sensitive electronics requiring precise heat management
- Power Electronics: Converters, heat sinks, and power supply systems
How We Can Help You
We offer tailored solutions with thermal gap filler pads and sheets, complemented by die-cutting services and expert guidance to help you select the right material and configuration for your application. In addition to thermal management, we also provide EMI/RFI shielding solutions such as EMI mesh gaskets, shielding tapes, conductive elastomers, and more. Contact us to request a quote or discuss your application requirements.
Frequently Asked Questions About EMI/RFI Shielding
What industries benefit most from thermal gap fillers?
Our thermal gap fillers are used across the automotive, consumer electronics, telecom, medical, and power electronics industries for reliable heat management.
Can you provide custom shapes and sizes?
Yes, we offer full die-cutting services to deliver thermal gap filler pads in custom shapes and dimensions to fit your specific application.
What thermal conductivity options are available?
We offer a range of thermal conductivities from 1.0 to 6.0 W/mK to meet diverse thermal management needs.
How quickly can I get my order?
With short lead times and flexible production capabilities, we support both rapid prototyping and high-volume production. Contact us for additional information.
Do thermal gap fillers come with adhesive backing?
Yes, our thermal gap fillers are available with self-tacking or adhesive-backed options for easy installation.